ABB SM560-S 1SAP280000R0001 AC500 Safety Processor Module

Description

The ABB SM560-S 1SAP280000R0001 is a dedicated Safety Processor Module built for demanding industrial automation tasks that require proven functional safety. It supports SIL 3 performance and delivers fast, deterministic safety logic execution within ABB’s AC500-S platform. The module helps engineers implement robust safety functions while maintaining flexible system design. Moreover, it integrates seamlessly with standard AC500 controllers, allowing mixed safety and non-safety architectures in one scalable system. Each feature reflects ABB’s long experience in safety-critical automation, ensuring dependable performance in harsh industrial environments.

Key Features

The SM560-S offers reliable control for machine and process applications where safety integrity is essential. It includes an independent safety processor that handles certified logic without interfering with standard automation tasks. In addition, the module provides a compact footprint for cabinet optimization and supports rapid configuration through ABB Automation Builder. Moreover, its SIL 3 certification ensures compliance with global safety standards, helping operators reduce risk and maintain regulatory alignment.

Technical Specifications

General

• Model: SM560-S
• Product ID: 1SAP280000R0001
• Type: Safety Processor Module
• Safety Level: SIL 3 (IEC 61508)
• Programming: CODESYS V2/V3 via Automation Builder
• IEC 61131-3 Languages: LD, FBD, ST, IL, SFC, CFC
• Power Supply: 24 V DC
• Operating Temperature: 0 °C to +60 °C
• Mounting: DIN rail

Mechanical Data

• Width: 28 mm
• Height: 135 mm
• Depth: 62 mm
• Net Weight: 0.087 kg

Compliance

• RoHS compliant
• WEEE Category 5
• Suitable for industrial-grade environments

Typical Applications

Engineers use the SM560-S in systems that must stay safe under all operating conditions. It supports emergency stop circuits, machine guarding, and interlock logic for heavy equipment. Moreover, the module fits well in high-risk process industries such as oil and gas, where safety loops require deterministic behavior. Power generation facilities also rely on it to supervise critical sequences with SIL 3 performance. In addition, marine automation systems use the module to implement safe shutdown routines and protect essential machinery.

Support & Maintenance

Maintenance teams benefit from ABB’s diagnostics tools that quickly identify configuration or field-device issues. Furthermore, the module supports firmware versioning that helps operators maintain compliance and traceability for safety audits. ABB’s global service network provides long-term availability and lifecycle support for demanding applications.

FAQ

Q: Can the SM560-S operate together with standard AC500 controllers?
Yes, it integrates smoothly with AC500-S and standard AC500 modules in mixed architectures.

Q: Does the module support expansion I/O?
Yes, it supports the full AC500-S safety I/O portfolio and additional modules depending on system design.

Q: What software is required for programming?
The module uses ABB Automation Builder with CODESYS V2/V3 for safety-certified programming.

Q: Is the SM560-S suitable for harsh environments?
Yes, it is engineered for industrial conditions and complies with relevant environmental standards.

Q: What safety certifications are included?
It is certified up to SIL 3 according to IEC 61508.