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Product Overview
The 8440-2064 from Woodward is part of the easYgen-3000 generator control platform and corresponds to the easYgen-3200-5-P1 configuration. This controller is designed for comprehensive management of generator sets including start/stop automation, synchronization with utility or other generators, and load distribution across multiple units.
The module integrates a front-mounted display, configurable I/O channels, and several industrial communication interfaces, allowing it to function as a central controller within both standalone and parallel generator systems. It is commonly deployed in mission-critical power environments where precise synchronization and dependable load control are required.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | 8440-2064 |
| Product Series | easYgen-3000 |
| Controller Variant | easYgen-3200-5-P1 |
| Power Supply | 12 / 24 VDC nominal |
| Operating Voltage Range | 8 – 40 VDC |
| Current Measurement | 5 A CT inputs |
| Discrete Inputs | Galvanically isolated |
| Analog Measurement Range | Up to 1.25 × rated voltage |
| Communication Interfaces | CAN bus, RS-232, RS-485 |
| Control Algorithm | Integrated configurable PID controller |
| Display | Integrated LCD front panel with keypad |
| Operating Temperature | −40 °C to +70 °C |
| Storage Temperature | −40 °C to +80 °C |
| Protection Rating | IP20 |
| Installation | Panel-mount controller for cabinet integration |
| Weight | 1.9 kg |
| Manufacturing Origin | Poland |
Functional Capabilities
Generator Synchronization
The controller automatically matches voltage, frequency, and phase between the generator and the busbar or utility grid to enable safe breaker closing.
Load Sharing Management
Multiple generator sets can operate in parallel with active and reactive load distribution to maintain system stability and balanced output.
Programmable Control Logic
The integrated PID regulator allows operators to fine-tune engine and generator parameters, supporting customized control strategies for different power plant configurations.
Integrated User Interface
A front-panel LCD display provides system status, alarms, configuration access, and real-time operating values for easier commissioning and troubleshooting.
Industrial Communication Support
Built-in CAN, RS-232, and RS-485 interfaces allow integration with PLCs, SCADA platforms, and remote monitoring systems.
Typical Applications
The 8440-2064 controller is widely implemented in power generation systems where reliable generator coordination and monitoring are required, including:
Backup and emergency power installations
Industrial and manufacturing power plants
Data center standby generation systems
Parallel generator power stations
Utility peak-shaving generator setups
Installation and Integration Notes
Because the controller carries an IP20 protection rating, it must be mounted within a protective electrical cabinet or control panel. Proper current transformer selection (5 A secondary) and wiring practices are essential to ensure accurate load measurement and stable synchronization performance.
FAQ
Q: Can the controller operate multiple generators simultaneously?
Yes. The controller supports parallel operation with multiple generator sets and provides both real and reactive power load sharing.
Q: What communication options are available for system integration?
The unit typically includes CAN bus, RS-232, and RS-485 interfaces, allowing connection to supervisory control systems and remote monitoring platforms.
Q: Is the controller suitable for harsh industrial environments?
Yes. The controller is designed with an operating temperature range from −40 °C to +70 °C, making it appropriate for demanding power generation facilities.
